Solid Surface Fabrication

Solid surface is one of the most versatile materials used for the interior fit out market. Its ability to be used in environments that span from wet and humid to hygiene conscious, makes solid surface a popular choice for many architects and designers.

We understand that solid surface is more flexible than other panel products. It can be thermoformed and jointed together with inconspicuous seams. This flexibility allows you to create statements pieces within your intended interior project.

To make sure that we are always offering the products that our customers want, we have consistently expanded our expertise and technological capabilities since Starbank was established in 1976.

Solid Surface is nothing new to us but with the acquisition of our latest 5 axis CNC machine we are able to offer you our most comprehensive solid surface offer ever.

Value for Money

We believe in giving you high quality, value for money products. We are always happy to talk through your projects and offer our advice on material choices and fixing options.

Solid surface fabrication is initially more expensive than a lot of other panel materials and processes, but it can be restored continuously throughout its life cycle making it a more economical choice over a long period of time.

We can work with all the major solid surface manufacturers to ensure you get the exact decor you want. Our buying power also lets us pass any savings onto our customers, giving you even more value for money.

Solid Surface Overview

Solid surface is made by combining acrylic/polyester resins with powdered bauxite and pigments to give the look of natural stone or granite.

Solid surface is a homogenous material which is non porous. This means that most materials will not penetrate through and cause staining. As solid surface is decorative throughout, it can be refinished by professionals even after years of wear and tear to bring the material back to how it was originally.

Solid surface panels can be jointed together onsite by trained craftsman to achieve an inconspicuous seam. This look cannot be achieved with any other panel product or natural stone. Other properties of solid surface are listed below.


solid surface fabrication
Durable
solid surface
Versatile
solid surface non pourous
non porous
solid surface through material
through colour
solid surface inconspicuous joints
inconspicuous joints
solid surface restorable
repairable surface

thermoforming

Thermoforming

To increase our scope within the solid surface market. We are upgrading our thermoforming technology as well as adding vacuum forming and hydraulic press facilities. These investments in technology will allow us to tackle more complex 3D solid surface projects.

Applications

Solid surface is one of the most versatile materials used for the interior furniture market. It’s ability to be used in environments that span from wet and humid to hygiene conscious makes solid surface a popular choice for many architects and designers.

This material has the ability to enhance any product, making it the statement piece in any interior design project and unlike its competitive products, solid surface can be thermoformed into a myriad of shapes and styles.

We can work with all the major solid surface brands specified in the UK such as:


Made in the USA by Aristech Surfaces and distributed by IDS here in the UK, Avonite has a premium product specification that stacks up against any other solid surface brand for performance and design scope. Avonite can be cut, shaped, moulded, routed and thermoformed into 3D shapes.


Engrave it. Colour it. Thermoform it. DuPont™ Corian® solid surfaces can be whatever you imagine it can be. Undulating, virtually seamless, organic shapes, bold effects of colour and translucency – if you can dream it, you can create it with Corian®. Distributed by CDUK Ltd


Hanex acrylic solid surface is IDS’ own brand solid surface. It has the highest possible FR classification as well as being one of the more affordable brands, giving it unlimited freedom for use in domestic, commercial, leisure, transport and public sector projects.


Made in Korea and distributed through Latham Timber, HI-MACS® is made from a blend of 75% natural minerals and natural pigments set in an acrylic matrix. This modern material provides a high performance solution for horizontal, vertical and three-dimensional applications.


Kerrock is a non-porous, non absorbent material, making it resistant to bacterial growth. No off gassing of VOC’s are produced from Kerrock. This range works well for projects with a smaller budget and is distributed by Amari Plastics.


Krion® has a number of exclusive features: it does not have any pores, it is anti-bacterial without any type of additive, it is hard-wearing, highly resistant, easy to repair and only requires minimum maintenance. Orion is Porcelanosa’s own brand of solid surface and is 100% recyclable.


Marlan is created using mineral filler bound in artificial resin and is fully recyclable. Due to its composition the material is relatively easy to treat. Sawing, fraising, drilling, polishing, glueing and bending are all possible.


Staron is able to offer you, dependable performance, hygienic surfaces, 3D machining capabilities, 140 decor options, seamless and backlighting options. Originally manufactured by Samsung, Staron is now produced by Lotte and is distributed by Blackheath Products.